Breakstate
All vehicles

Adventure — middleweight

KTM 790 Adventure

Factory configuration

Standard

What changed for 2020 · Standard

Annual change review
The exact MY2020 factory manual retains the original 790 Adventure engine, chassis, wheel and service package; no technical model-year delta is identified. Manufacturer source
KTM 790 Adventure — Standard — 2019–2026
Image: KTM Press Center — KTM, KISKA

Vitals

Wet weight
196 kg
Weight without fuel
196 kg
Seat height
830 / 850 mm
Fuel capacity
20 L
Real world range
450 km
Front tyre
90/90-21
Rear tyre
150/70R18
Tyre pressures
2.4 / 2.4 bar solo
Ground clearance
233 mm
TerrainTarmacGravel — easyGravel — technical

Field repair

Fuse box
Under the seat; 10 fuses plus spares, plus 1 main fuse and ABS fuses
Fuses
10
Battery access
Under the passenger seat / battery cover

Clearing a clogged fuel pump filter (fuel starvation / stalling)

  1. 01Remove the seat and fuel tank cover to access the fuel pump/sender flange on top of the tank.
  2. 02Disconnect the fuel line and electrical connector, then unbolt and lift out the fuel pump/sender assembly.
  3. 03Inspect the in-tank strainer/sock for white, mold-like manufacturing residue or debris; clean it with fresh fuel or replace the strainer if it is torn or heavily clogged.
  4. 04Reinstall the pump assembly with a new sealing gasket if available, reconnect the fuel line and electrical connector, and refit the tank cover and seat.
  5. 05Report the issue to a KTM dealer even after a field fix — many dealers cover this repair under warranty as a documented, known issue.

Data sheet

Dimensions & weights

Wet weight
196 kg
Weight without fuel
196 kg
Seat height
830 / 850 mm
Ground clearance
233 mm
Wheelbase
1509 mm
Suspension travel
200 / 200 mm

Engine & drivetrain

Engine
799 cc · Parallel twin
Cooling
Liquid cooled
Output
95 hp · 88 Nm
Transmission
6-speed
Final drive
Chain
Fuelling
Electronic fuel injection

Fuel & range

Fuel capacity
20 L
Real world range
450 km

Electronics & rider aids

Ride modes
Street/Rain/Offroad/Rally
Cruise control
Yes
Traction control
Yes · defeatable
ABS
Yes · fully defeatable
Heated grips
No
Heated seat
No

Service intervals

Service interval
15,000 km
Valve check
30,000 km
Chain lube
every 1,000 km
Air filter
15,000 km

Protection

Bash plate
None
Radiator guard
No
Oil cooler guard
No
Hand guards
No

Consumables & service specs

Every value carries its source.

Tyres

Front
90/90-21Avon TrailRider OEM fitmentKTM OM 790 Adv 2020 · official
Rear
150/70R18Avon TrailRider OEM fitmentKTM OM 790 Adv 2020 · official

Tyre pressures

Front — solo
2.4 barSolo rider, cold tyreKTM OM 790 Adv 2020 · official
Front — loaded
2.6 barFull payload (rider+passenger+luggage), cold tyreKTM OM 790 Adv 2020 · official
Rear — solo
2.4 barSolo rider, cold tyreKTM OM 790 Adv 2020 · official
Rear — loaded
2.9 barFull payload (rider+passenger+luggage), cold tyreKTM OM 790 Adv 2020 · official

Engine oil

Filter part no.
61338015200KTM engine parts catalogue and 2020 KTM technical bulletin identify this oil filter.KTM 790 engine parts catalogue · official

Coolant

Type
Silicate-free coolantKTM OM 790 Adv 2020 · official

Brakes

Fluid type
DOT 4 / DOT 5.1KTM OM 790 Adv 2020 · official

Forks

Oil capacity
480 ml480±5 ml per fork legKTM OM 790 Adv 2020 · official

Final drive

Chain
5/8x1/4in (520) X-ringKTM OM 790 Adv 2020 · official

Filters

Air filter part no.
KT-1113K&N direct-replacement, washable air filter for the 2019-2021 KTM 790 Adventure factory airbox.K&N KT-1113 fitment

Spark plugs

Quantity
2One per cylinderKTM OM 790 Adv 2020 · official

Fuel

Ethanol tolerance
E10 maxKTM OM 790 Adv 2020 · official

Tyre Library

Tyres for this bike and year

Start with this motorcycle’s front and rear sizes. Open a tyre to check the complete fit for this exact bike and year; a size or original-equipment report alone does not confirm it.

Search these sizes

Matches this bike and year

Michelin Anakee Adventure

The manufacturer lists this exact front and rear tyre pair for the selected motorcycle and year. Any details the source does not publish separately remain visible below.

Still needs checking: construction, load rating, any manufacturer restrictions, approved rim width, speed rating, tube or tubeless setup.

manufacturer fact: Michelin's 2025 guide identifies the Anakee Adventure as original equipment for the KTM 790 Adventure.

Matches this bike and year

Bridgestone Battlax Adventure Trail AT41

The manufacturer lists this exact front and rear tyre pair for the selected motorcycle and year. Any details the source does not publish separately remain visible below.

Still needs checking: construction, load rating, any manufacturer restrictions, approved rim width, speed rating, tube or tubeless setup.

manufacturer fact: Bridgestone lists this exact AT41 front and rear pair for the 790 Adventure.

Sizes match, but more needs checking

Michelin Anakee Road

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Michelin Anakee Wild

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Bridgestone BATTLAX Adventure A41

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Continental ContiTrailAttack 3

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Mitas Enduro Trail-ADV 2

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Mitas Enduro Trail-XT+

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Metzeler Karoo 4

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Metzeler Karoo Street

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Rally

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Rally STR

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Trail II

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Trail III

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Mitas Terra Force-R

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Continental TKC 70

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Metzeler Tourance Next 2

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Anakee III

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel GT II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Adventurecross Scrambler AX41S

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX BT-45

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T32

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T33

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLE WING BW501 / BW502

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLECRUISE H50

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Commander III Cruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Commander III Touring

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiClassicAttack

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiEscape

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiLegend

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiMotion

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiRoad

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiRoadAttack 4

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiTour

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Cruisetec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Diablo Powercruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Enduro 3 Sahara

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA G853 / G852

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA MAX

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

IRC GP-21F / GP-22R

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Dunlop K750

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Lasertec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli MT 21 Rallycross

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli MT 60 RS

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Night Dragon

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental RB 2 / K 112

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 5

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 6

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 6 GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road Classic

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road W GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01 SE

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 02

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec Z8 Interact

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher 11

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher 31

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher Adventure

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Avon Spirit ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental TKC 70 Rocks

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental TKC 80

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Tourance

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone Trail Wing TW101 / TW42

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

Does not fit this bike

Bridgestone BATTLAX Adventurecross AX41

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Bridgestone BATTLAX BT46

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Avon Cobra Chrome

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Michelin Commander II

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Mitas Enduro Trail+

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Heidenau K60 Scout

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Metzeler ME 888 Marathon Ultra

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

Does not fit this bike

Continental TKC 80²

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, tube or tubeless setup, a named tyre match.

What breaks first and where.

01

Front brake master cylinder return spring — weak preload

SeriousOccasional

The return spring in the front brake master cylinder piston can have insufficient preload, which may delay full return of the brake piston and pads after brake application, increasing stopping distance.

Symptoms

  • Increased front brake lever travel/drag
  • Longer than expected stopping distances
  • Front brake feels like it is not fully releasing

Field repairableNo — Requires dealer replacement of the return spring and plastic plug in the master cylinder; not a practical roadside/field fix.

02

Fuel pump filter contamination ("white goop"/mold from tank manufacturing)

ModerateOccasional

Manufacturing residue (described by owners and dealers as a white, mold-like or flashing residue) inside the fuel tank can clog the in-tank fuel pump filter, restricting fuel delivery.

Symptoms

  • Engine bogging under load
  • Stalling
  • Intermittent loss of power
  • Engine dying at idle or low RPM

Field repairableYes — Remove the fuel pump/tank sender assembly and clean or replace the in-tank fuel filter/strainer; owners report this is warranty-covered at dealers when reported, and is a documented, dealer-acknowledged issue rather than an official recall.

03

LC8c camshaft wear (cam lobe / cam follower wear)

CatastrophicOccasional

KTM acknowledged premature camshaft wear on a population of 2018-2020 790 Duke and 790 Adventure engines, attributed to marginal oil supply to the cam followers. KTM addressed this via a non-recall goodwill program (announced via a KTM Facebook statement, July 18, 2024) rather than a formal safety recall. The fix incorporated an additional oil strainer starting 2020 production and wider cam followers from 2021 production.

Symptoms

  • Difficulty starting
  • Unusual engine noise/rattle from cylinder head
  • Reduced power
  • In advanced cases, complete loss of valve timing/engine damage

Field repairableNo — Not field-repairable; requires camshaft/cam follower replacement by a dealer/qualified mechanic. Owners are advised to have valve clearance and cam condition checked at or before the 30,000 km major service.

Where to find things

Common locations for jacks, filters, fluids and fuse boxes. Follow the reference link when a picture helps more than words.

Engine oil fill

Engine-oil filler and level-check point on the engine; use the referenced owner-manual level procedure and keep contamination out of the opening.

Reference

Coolant reservoir

Coolant expansion reservoir shown in the referenced owner-manual general-view and maintenance diagrams; open or top up only when the system is cold.

Reference

Brake fluid reservoir

Front reservoir at the handlebar master cylinder and rear reservoir beside the rear master cylinder; use the manual's motorcycle attitude for level checks.

Reference

Battery

Under the passenger seat / battery cover

Reference

Fuse box — interior

Under the seat; 10 fuses plus spares, plus 1 main fuse and ABS fuses

Reference

Field toolkit

What it takes to remove a wheel, handle common field repairs, and get moving again.

17 mm internal hex axle adaptor

Required
Counter-hold the front axle. Matches the front axle drive.Obsidian KTM 790/890 fitment

30 mm internal hex axle adaptor

Required
Drive the front axle during removal and installation. Matches the DesertX front axle drive.Obsidian KTM 790/890 fitment

32 mm socket or ring wrench

Required
Release the rear axle for wheel removal or chain adjustment. Matches the rear axle nut across the listed 790/890 Adventure variants.Obsidian KTM 790/890 fitment

520-chain breaker and riveter

Required
Repair the fitted 520-pitch final-drive chain. Presses out a damaged link and correctly flares a replacement rivet link.Breakstate T1 baseline

Compact inflator with 0-60 psi gauge

Required
Reinflate and pressure-check either wheel after puncture repair. Reinflates a repaired tyre or tube and verifies cold pressure.Breakstate T1 baseline

Matching 520 rivet master link

Required
Replace a damaged link after using the chain breaker. Replacement link must match the fitted chain rather than chain pitch alone.Breakstate T1 baseline

T40 Torx bit

Required
Release the front axle pinch bolts. Fits a T40 internal Torx fastener.Obsidian KTM 790/890 fitment

T45 Torx bit

Required
Remove the front brake calipers for wheel clearance. Fits a T45 internal Torx fastener.Obsidian KTM 790/890 fitment

Tubeless reamer, insertion tool and vulcanising plug strings

Required
Seal a repairable tread puncture in the 90/90-21 front or 150/70 R18 rear tubeless tyre. Repairs a straightforward tread puncture without removing the wheel; not for sidewall or major carcass damage.Breakstate T1 baseline