Breakstate
All vehicles

Adventure — middleweight

Triumph Tiger 800 ABS

Base ABS2011201220132014

Factory configuration

Base ABS
Triumph Tiger 800 ABS Base ABS — Base ABS — 2011–2014
Reference image — exact 2012 factory image still being checkedImage: Autoevolution — Triumph Motorcycles Press Kit

Vitals

Wet weight
210 kg
Seat height
813 mm
Fuel capacity
19 L
Real world range
325 km
Front tyre
100/90-19 M/C 57V
Rear tyre
150/70 R17 M/C 69V
Tyre pressures
2.5 / 2.9 bar solo
TerrainTarmacGravel — easy

Field repair

Fuse box
Beneath the rider's seat (front and rear fuse boxes)
Fuses
12

Gear shift return spring pin repair (broken selector pin)

  1. 01Remove the clutch housing cover on the right-hand side of the engine.
  2. 02Remove the clutch assembly to access the gear selector mechanism.
  3. 03Undo the gear linkage on the opposite side of the engine.
  4. 04Slide out the selector rod and return spring mechanism.
  5. 05Drill out the original broken/sheared retaining pin where it was swaged/riveted to the mechanism.
  6. 06Thread the drilled hole for an M5 bolt.
  7. 07Reassemble using an M5 bolt with threadlocking compound (e.g. Loctite) in place of the original riveted pin.
  8. 08Reinstall the clutch, clutch housing cover, and gear linkage, then verify the shift lever returns correctly under spring pressure.

Sprag clutch (starter clutch) replacement

  1. 01Drain the engine oil and remove the crash bar/lower fairing as needed for access.
  2. 02Remove the alternator/stator cover bolts (loosen evenly with an impact driver) to expose the flywheel.
  3. 03Use a flywheel holding tool (strap-type U-holder) to prevent rotation, then use a flywheel puller to remove the flywheel.
  4. 04Inspect and clean the area; replace the sprag clutch assembly, ensuring all roller/finger bearings face the correct direction and the retaining spring is not overstretched during installation.
  5. 05Reinstall the flywheel and torque the central retaining nut/bolt to specification (approx. 60 Nm / 49 ft-lb per community-documented procedure).
  6. 06Torque the sprag clutch retaining bolts/nuts to approximately 10-12 Nm per community-documented procedure.
  7. 07Reinstall the alternator cover, refill with fresh engine oil, and verify quiet starter engagement with no rattle.

Data sheet

Dimensions & weights

Wet weight
210 kg
Seat height
813 mm
Wheelbase
1530 mm
Suspension travel
220 / 220 mm

Engine & drivetrain

Engine
800 cc · Inline triple
Cooling
Liquid cooled
Output
95 hp · 79 Nm
Transmission
6-speed
Final drive
Chain
Fuelling
Electronic fuel injection

Fuel & range

Fuel capacity
19 L
Real world range
325 km

Electronics & rider aids

Ride modes
None
Cruise control
No
Traction control
No
ABS
Yes · fully defeatable
Heated grips
No
Heated seat
No

Service intervals

Service interval
10,000 km
Valve check
20,000 km

Protection

Bash plate
None
Radiator guard
No
Oil cooler guard
No
Hand guards
No

Consumables & service specs

Every value carries its source.

Tyres

Front
100/90-19 M/C 57VBase Tiger 800 (non-XC) uses a 19-inch cast wheel front tyre, unlike the XC's 21-inch spoked frontTriumph OM Tiger 800/800XC 2012 · official

Tyre pressures

Front — solo
2.5 barOn-road, cold tyre. Handbook states 36 lb/in² (2.5 bar)Triumph OM Tiger 800/800XC 2012 · official
Rear — solo
2.9 barOn-road, cold tyre. Handbook states 42 lb/in² (2.9 bar)Triumph OM Tiger 800/800XC 2012 · official

Engine oil

Viscosity
Semi or fully synthetic SAE 10W/40 or 10W/50Must meet API SH (or higher) and JASO MATriumph OM Tiger 800/800XC 2012 · official
Capacity
3.6 lOil and filter change quantity; dry fill is 4.1 L, oil-change-only (no filter) is 3.4 LTriumph OM Tiger 800/800XC 2012 · official

Coolant

Type
Triumph HD4X Hybrid OAT coolantPremixed, year-round, green, 50% ethylene glycol solutionTriumph OM Tiger 800/800XC 2012 · official

Forks

Oil viscosity
Showa SS 8Recommended fork oil grade per Triumph service manualTriumph Service Manual Tiger 800/800XC 2010-2013 · official
Oil capacity
553 mlDry fill per fork leg, base Tiger 800 (non-XC); fork oil level 103mm from top, fork fully compressed with spring removedTriumph Service Manual Tiger 800/800XC 2010-2013 · official

Final drive

Chain
DID O-ring, 122 linksFinal drive chain, base Tiger 800 (non-XC), most markets; Brazil-market spec also 122 links per handbook. Chain slack spec 15-25mm per service manual.Triumph OM Tiger 800/800XC 2012 · official

Spark plugs

Gap
0.7 mmGap tolerance +0.05/-0.1 mm (+0.001/-0.002 in)Triumph OM Tiger 800/800XC 2012 · official
Quantity
3In-line 3-cylinder, 12-valve DOHC engine, one plug per cylinderTriumph Service Manual Tiger 800/800XC 2010-2013 · official

Battery

Fuel

Minimum octane
87 AKI / (R+M)/2 (CLC octane rating)Unleaded gasoline, 87 octane or higherTriumph OM Tiger 800/800XC 2012 · official
Ethanol tolerance
Up to E10 (10% ethanol / 90% gasoline); up to 15% MTBE permittedTriumph OM Tiger 800/800XC 2012 · official

Tyre Library

Tyres for this bike and year

Start with this motorcycle’s front and rear sizes. Open a tyre to check the complete fit for this exact bike and year; a size or original-equipment report alone does not confirm it.

Search these sizes

Sizes match, but more needs checking

Michelin Anakee Adventure

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Bridgestone BATTLAX Adventure A41

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Metzeler Karoo Street

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Rally STR

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Trail III

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Sizes match, but more needs checking

Metzeler Tourance Next 2

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Anakee III

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Anakee Road

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Anakee Wild

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Angel GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Angel GT II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Angel ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone Battlax Adventure Trail AT41

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Adventurecross AX41

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Adventurecross Scrambler AX41S

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX BT-45

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T32

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T33

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLE WING BW501 / BW502

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone BATTLECRUISE H50

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Avon Cobra Chrome

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Commander II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Commander III Cruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Commander III Touring

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiClassicAttack

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiEscape

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiLegend

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiMotion

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiRoad

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiRoadAttack 4

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental ContiTour

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Cruisetec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Diablo Powercruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Enduro 3 Sahara

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Mitas Enduro Trail-ADV 2

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Mitas Enduro Trail+

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA G853 / G852

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA MAX

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

IRC GP-21F / GP-22R

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Heidenau K60 Scout

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Dunlop K750

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Lasertec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler ME 888 Marathon Ultra

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli MT 21 Rallycross

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli MT 60 RS

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Night Dragon

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental RB 2 / K 112

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Road 5

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Road 6

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Road 6 GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Road W GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01 SE

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Roadtec 02

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Roadtec Z8 Interact

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Scorcher 11

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Scorcher 31

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Michelin Scorcher Adventure

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Scorpion Rally

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Pirelli Scorpion Trail II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Avon Spirit ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental TKC 70 Rocks

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Continental TKC 80

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Metzeler Tourance

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

No matching front and rear pair

Bridgestone Trail Wing TW101 / TW42

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: construction, any manufacturer restrictions, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Bridgestone BATTLAX BT46

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Continental ContiTrailAttack 3

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Mitas Enduro Trail-XT+

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Metzeler Karoo 4

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Michelin Road Classic

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Mitas Terra Force-R

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Continental TKC 70

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

Does not fit this bike

Continental TKC 80²

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, source information, any manufacturer restrictions, front and rear pairing, approved rim width, tube or tubeless setup, a named tyre match.

What breaks first and where.

01

Engine stall on deceleration — ECU software defect (NHTSA/Triumph recall 431)

SeriousOccasional

Certain model year 2011-2012 Tiger 800 and Tiger 800XC motorcycles (VIN range 466334-514871) required installation of revised engine management software to prevent an unexpected engine stall when decelerating. Triumph's own recall notice states the original software could allow the engine to stall unexpectedly during deceleration, increasing crash risk.

Symptoms

  • Unexpected engine stall when decelerating
  • Low idle rpm behavior reported by owners

Field repairableNo — Requires dealer to download revised ECU tune; not a rider-serviceable field repair.

02

Gear shift return spring / selector pin failure

ModerateCommon

On early Tiger 800/800XC models, a weak gear lever return spring could break after a certain amount of use, addressed by a factory recall/service bulletin replacing the spring. However, on bikes that received the revised (stronger) spring, or that fall outside the original recall VIN range, the metal pin retaining the spring can subsequently shear off instead, leaving the gearshift lever stuck in a lower position and not returning under spring pressure. This is described by the Triumph owner community as a well-known issue on this platform not covered by any further recall.

Symptoms

  • Gearshift lever remains in the down position and does not spring back to neutral position
  • Gear position sensor may fail to recognize neutral, particularly when cold
  • Difficulty selecting particular gears if pivot plate/detent wheel wear accompanies the fault

Field repairableYes — Requires removing the clutch housing cover and clutch, undoing the gear linkage, and sliding out the selector rod/mechanism; the broken pin can be drilled out, tapped for an M5 bolt, and reassembled with Loctite as a documented owner fix. Triumph has reportedly performed this repair under warranty/goodwill even outside the original recall VIN range in some cases.

03

Overheating / radiator cooling fan not engaging

ModerateOccasional

Multiple Tiger 800/800XC/XCA owners report the coolant temperature gauge climbing close to maximum (well past the normal ~60% operating range) without the radiator fan engaging, particularly in slow-moving traffic or after ferry disembarkation. The fan is designed to switch on around 103°C via a fan switch/relay circuit; owners have traced failures to the fan fuse, fan wiring connectors, temperature sensor connector, fan relay, a faulty thermostat, or trapped air/low coolant in the system — root cause varies by case and is not a single universally-confirmed failure point.

Symptoms

  • Temperature gauge rises to near-maximum, especially in slow traffic
  • Radiator fan does not audibly engage
  • Engine management/check engine light may illuminate
  • Engine heat noticeably radiating onto rider's legs

Field repairableYes — Owners recommend checking the fan fuse, fan wiring connectors and temperature sensor connector first; the fan relay and thermostat can be bench-tested; a diagnostic tool (e.g. TuneECU) can be used to force-trigger the fan to isolate whether the fan motor itself, the relay, or the sensor circuit is at fault.

04

Sprag clutch (one-way starter clutch) failure

SeriousCommon

The sprag clutch on the Tiger 800/XC triple engine can fail due to breakage of the finger retaining spring inside the sprag assembly, most often linked to low-battery starts, starting without choke/in gear, or using too-low-viscosity oil. A secondary failure mode involves brass rivets separating from the clutch judder-plate and migrating through the engine, causing intermittent clutch failure, inability to shift, or loud clacking noises. Widely discussed in the Triumph owner community as a known engine-internal wear item on this platform.

Symptoms

  • Engine fails to start (spring breaks at start-up)
  • Loud rattling/clacking noise from engine on starter engagement
  • Intermittent clutch failure
  • Inability to shift gears

Field repairableYes — Requires removing the alternator cover/flywheel to access and replace the sprag clutch; documented as a DIY-feasible job by experienced owners, though it requires a flywheel puller and holding tool and careful torque of retaining bolts (per community-documented procedure).

05

Turn signal (indicator) stem fracture — recall 13V-104

ModerateOccasional

Due to a manufacturing/material error, the turn signal stems on the front and rear of certain 2012-2013 Tiger 800, Tiger 800 ABS, Tiger 800XC and Tiger 800XC ABS motorcycles (VIN range 520000-574427) could fracture during use, potentially making turn signals invisible to other road users and increasing crash risk.

Symptoms

  • Turn signal stem cracks or snaps off
  • Turn signal no longer visible/functional

Field repairableYes — Dealer performs free replacement under recall, but owners have also successfully self-replaced the indicator stem (Triumph part T2701039 Indicator Stem Kit) as a simple ~10 minute DIY job when outside the recall VIN range.

Where to find things

Common locations for jacks, filters, fluids and fuse boxes. Follow the reference link when a picture helps more than words.

Engine oil fill

Engine-oil filler and level-check point on the engine; use the referenced owner-manual level procedure and keep contamination out of the opening.

Reference

Coolant reservoir

Coolant expansion reservoir shown in the referenced owner-manual general-view and maintenance diagrams; open or top up only when the system is cold.

Reference

Brake fluid reservoir

Front reservoir at the handlebar master cylinder and rear reservoir beside the rear master cylinder; use the manual's motorcycle attitude for level checks.

Reference

Fuse box — interior

Beneath the rider's seat (front and rear fuse boxes)

Reference

Field toolkit

What it takes to remove a wheel, handle common field repairs, and get moving again.

17 mm internal hex axle adaptor

Required
Release and install the front axle. Matches the front axle drive.Obsidian Tiger 800 fitment

27 mm socket or ring wrench

Required
Release the rear axle for wheel removal or chain adjustment. Matches the Scrambler rear axle nut.Obsidian Tiger 800 fitment

525-chain breaker and riveter

Required
Repair the fitted 525-pitch final-drive chain. Presses out a damaged link and correctly flares a replacement rivet link.Breakstate T1 baseline

6 mm hex bit

Required
Release the front axle pinch bolts. Fits a 6 mm internal-hex fastener.Obsidian Tiger 800 fitment

8 mm hex bit

Required
Remove the front brake calipers for wheel clearance. Fits an 8 mm internal-hex fastener.Obsidian Tiger 800 fitment

Compact inflator with 0-60 psi gauge

Required
Reinflate and pressure-check either wheel after puncture repair. Reinflates a repaired tyre or tube and verifies cold pressure.Breakstate T1 baseline

Matching 525 rivet master link

Required
Replace a damaged link after using the chain breaker. Replacement link must match the fitted chain rather than chain pitch alone.Breakstate T1 baseline

Tubeless reamer, insertion tool and vulcanising plug strings

Required
Seal a repairable tread puncture in the 100/90-19 front or 150/70 R17 rear tubeless tyre. Repairs a straightforward tread puncture without removing the wheel; not for sidewall or major carcass damage.Breakstate T1 baseline