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Adventure — middleweight

Kawasaki KLR650

20162022
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Kawasaki KLR650 — 2022
Image: Cycle World — Kawasaki

Vitals

Wet weight
207 kg
Seat height
871 mm
Fuel capacity
23 L
Real world range
462 km
Front tyre
90/90-21
Rear tyre
130/80-17
Ground clearance
210 mm
Payload capacity
143 kg
TerrainTarmacGravel — easyGravel — technicalSand

Field repair

Battery access
Under the seat; new-for-2022 lighter, sealed, low-maintenance battery

Data sheet

Dimensions & weights

Wet weight
207 kg
Seat height
871 mm
Ground clearance
210 mm
Wheelbase
1540 mm
Suspension travel
200 / 185 mm
Payload capacity
143 kg

Engine & drivetrain

Engine
652 cc · Single
Cooling
Liquid cooled
Output
40 hp · 49 Nm
Transmission
6-speed
Final drive
Chain
Fuelling
Electronic fuel injection

Fuel & range

Fuel capacity
23 L
Real world range
462 km

Electronics & rider aids

Ride modes
None
Cruise control
No
Traction control
No
ABS
Yes
Heated grips
No
Heated seat
No

Service intervals

Service interval
7,500 km
Valve check
15,000 km
Chain lube
every 800 km
Air filter
12,000 km

Protection

Bash plate
None
Radiator guard
No
Oil cooler guard
No
Hand guards
No

Consumables & service specs

Every value carries its source.

Tyres

Front
90/90-21Tube-typeRevZilla 2022 KLR650 First Look
Rear
130/80-17Tube-typeRevZilla 2022 KLR650 First Look

Engine oil

Capacity
2.1 lRider Magazine road test states wet-sump lubrication capacity of 2.2 US qt (approx. 2.1 L); multiple owner oil-change videos also cite 2.1 US qtRider Magazine 2022 KLR650 Adventure Review

Final drive

Chain
Sealed O-ring chain, final reduction ratio 2.867 (43/15)Confirmed sealed O-ring type per Rider Magazine road test; exact chain pitch/link count not located in a primary sourceRider Magazine 2022 KLR650 Adventure Review

Spark plugs

Quantity
1Single-cylinder engineKawasaki 2022 KLR650 Press Release · official

Battery

Type
Sealed, low-maintenance (lighter than Gen1's battery)Kawasaki's official press release states a new lighter, sealed, low-maintenance battery was adopted for 2022, but does not give an exact battery model/spec numberKawasaki 2022 KLR650 Press Release · official

What breaks first and where.

01

Fuel pump manufactured out of specification (stall / no-restart risk)

SeriousOccasional

Certain fuel pumps installed on 21MY-22MY KLR650/KLR650 Adventure units were manufactured outside of Kawasaki's specifications. Under certain conditions, if the engine stalls, the affected fuel pump may prevent the engine from restarting from a stationary position. Confirmed via an official Australian government vehicle recall (460 units, campaign DAK957A) and corroborated by numerous US owner reports describing a Kawasaki-run 'service bulletin' / dealer VIN-check and fuel-pump-replacement campaign in the US market as well. A specific US NHTSA recall campaign number was not located in this research pass despite multiple targeted searches — US owners report checking eligibility via Kawasaki's own recall lookup tool rather than the NHTSA database, suggesting this may have been run as a manufacturer service campaign rather than (or in addition to) a formal NHTSA-numbered safety recall.

Symptoms

  • Engine stalls unexpectedly while riding
  • Engine fails to restart from stationary after stalling
  • Loss of engine power

Field repairableNo — Not field-repairable — requires dealer inspection of the fuel pump lot/identification marks (visible after seat removal, near the fuel pump wiring connector under the tank) and replacement if the pump matches an affected lot number.