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Adventure — heavyweight

BMW R100 GS

Paris-Dakar E911990199119921993199419951996

Factory configuration

Paris-Dakar E91

What changed for 1990 · Paris-Dakar E91

Factory model-year identity
The E91 R 100 GS Paris-Dakar entered production in 1990 ahead of its model-year 1991 revisions. Manufacturer source
BMW R100 GS Paris-Dakar E91 — Paris-Dakar E91 — 1990–1996
Image: BMW Group Classic — BMW Group Classic

Vitals

Wet weight
236 kg
Fuel capacity
35 L
Front tyre
90/90-21
Rear tyre
130/80-17
Tyre pressures
2.2 / 2.4 bar cold solo
Ground clearance
200 mm

Field repair

Fuse box
Main electrical protection is in the headlamp/instrument wiring area; use the motorcycle wiring diagram to identify the affected circuit before replacement
Battery access
Battery beneath the seat; disconnect the negative lead first and reconnect it last

Repair a tubeless tread puncture

  1. 01Move clear of traffic, put the motorcycle securely on its centre stand and identify the puncture without removing an embedded object until the repair kit is ready.
  2. 02Do not plug sidewall, shoulder, torn-carcass or wheel damage; recover the motorcycle for those faults.
  3. 03Ream the repairable tread injury, install a vulcanising repair string and trim only after it seals.
  4. 04Inflate to the applicable cold pressure, check for leakage and ride conservatively to a permanent internal inspection and repair.

Remove and reinstall a wheel

  1. 01Secure the motorcycle on its centre stand and support the unloaded end so the machine cannot roll or tip.
  2. 02For the front, release the brake caliper, axle clamps and axle; for the rear, loosen the brake-rod wing nut, select first gear and remove the four wheel bolts.
  3. 03Inspect bearings, seals, brake components and fastener threads before reassembly; keep the front brake lever untouched while a caliper is removed.
  4. 04Tighten the front axle to 33 Nm, clamps to 14 Nm, caliper to 32 Nm, or rear bolts evenly to 105 Nm on clean dry threads.
  5. 05Pump and prove the brake, spin the wheel for clearance and perform a slow controlled test before normal riding.

Diagnose a no-charge condition

  1. 01Turn off non-essential loads and confirm battery terminals and main earth connections are clean and secure.
  2. 02Measure resting battery voltage, then charging voltage at raised idle; do not infer alternator condition from the warning lamp alone.
  3. 03With the battery isolated, use the factory test sequence to check accessible wiring, rotor continuity and diode-board connections.
  4. 04If charging cannot be restored reliably, conserve the remaining battery and recover the motorcycle before ignition voltage is exhausted.

Clear a carburettor fuel obstruction

  1. 01Turn both fuel taps off, cool the engine and keep ignition sources away.
  2. 02Remove the affected carburettor float bowl carefully, retain the gasket and inspect for water, sediment or a stuck float.
  3. 03Clean only removable contamination with fresh fuel; do not force wire through calibrated jets.
  4. 04Refit the bowl, open the taps, check for leakage and recover the motorcycle if the float does not shut off or fuel continues to escape.

Respond to driveline vibration or shaft-drive oil loss

  1. 01Stop and secure the motorcycle; clean the final-drive and swingarm area so the source of oil or vibration can be identified.
  2. 02Check rear-wheel play, rotation, boot condition and the final-drive oil level without mixing the gearbox, swingarm and final-drive fill points.
  3. 03Do not continue if there is clunking, binding, abnormal play, metal in the oil, boot damage with contamination or continuing leakage.
  4. 04Recover the motorcycle for bearing, seal or driveshaft work; these are not safe roadside internal repairs.

Data sheet

Dimensions & weights

Wet weight
236 kg
Ground clearance
200 mm
Wheelbase
1514 mm

Engine & drivetrain

Engine
980 cc · Air-cooled two-valve opposed twin
Cooling
Air cooled
Transmission
5-speed
Final drive
Shaft
Fuelling
Carburettor

Fuel & range

Fuel capacity
35 L

Electronics & rider aids

Cruise control
No
ABS
No

Consumables & service specs

Every value carries its source.

Tyres

Front
90/90-21Tubeless cross-spoke wheelBMW Club R100 GS specifications
Rear
130/80-17Tubeless cross-spoke wheelBMW Club R100 GS specifications

Tyre pressures

Front — solo
2.2 bar coldBMW late-airhead GS repair manual
Front — loaded
2.5 bar coldBMW late-airhead GS repair manual
Rear — solo
2.4 bar coldBMW late-airhead GS repair manual
Rear — loaded
2.9 bar coldBMW late-airhead GS repair manual

Wheels

Wheel torque
Front axle 33; axle clamps 14; front brake caliper 32; rear wheel bolts 105 NmRear wheel bolts are tightened evenly on clean, dry threadsBMW late-airhead GS repair manual

Engine oil

Viscosity
SAE 20W-50 for normal warm-weather operationUse the factory temperature chart when operating outside the stated viscosity rangeBMW late-airhead GS repair manual
Capacity
2.25 L with filter2.0 L without filter replacementBMW late-airhead GS repair manual

Transmission

Grade
API GL-5 hypoid gear oil, SAE 90 above 5 °C; SAE 80 below 5 °C; 80W-90 all-seasonBMW late-airhead GS repair manual

Final drive

Shaft oil grade
API GL-5 hypoid gear oil, SAE 90 above 5 °C; SAE 80 below 5 °C; 80W-90 all-seasonBMW late-airhead GS repair manual
Shaft oil capacity
260 ml final driveBMW late-airhead GS repair manual

Spark plugs

Gap
0.6 ± 0.1 mm0.9 mm wear limitBMW late-airhead GS repair manual
Type
Bosch W7DC or Beru 14-7DUBMW late-airhead GS repair manual

Fuel

Minimum octane
91 RON / 82.5 MON minimumBMW late-airhead GS repair manual
Fuel type
Unleaded petrolBMW late-airhead GS repair manual

Tyre Library

Tyres for this bike and year

Start with this motorcycle’s front and rear sizes. Open a tyre to check the complete fit for this exact bike and year; a size or original-equipment report alone does not confirm it.

Search these sizes

Matches this bike and year

Bridgestone BATTLAX BT-45

The manufacturer lists this exact front and rear tyre pair for the selected motorcycle and year. Any details the source does not publish separately remain visible below.

Still needs checking: construction, load rating, any manufacturer restrictions, approved rim width, speed rating.

manufacturer fact: Bridgestone lists this exact BT-45 pair for the R100GS.

Sizes match, but more needs checking

Michelin Anakee Adventure

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Michelin Anakee Wild

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Bridgestone Battlax Adventure Trail AT41

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Bridgestone BATTLAX Adventurecross AX41

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Bridgestone BATTLAX BT46

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Continental ContiEscape

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Continental ContiTrailAttack 3

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Metzeler Enduro 3 Sahara

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Mitas Enduro Trail-XT+

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Heidenau K60 Scout

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Metzeler Karoo 4

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Rally STR

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Pirelli Scorpion Trail II

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Mitas Terra Force-R

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Continental TKC 70

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

Sizes match, but more needs checking

Continental TKC 80²

Matching front and rear sizes exist, but some motorcycle requirements or the front-and-rear pairing still need confirmation.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

No matching front and rear pair

Michelin Anakee III

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Anakee Road

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel GT II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Angel ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Adventure A41

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Adventurecross Scrambler AX41S

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T32

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLAX Sport Touring T33

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLE WING BW501 / BW502

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone BATTLECRUISE H50

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Avon Cobra Chrome

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Commander II

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Commander III Cruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Commander III Touring

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiClassicAttack

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiLegend

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiMotion

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiRoad

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiRoadAttack 4

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental ContiTour

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Cruisetec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Diablo Powercruiser

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Mitas Enduro Trail-ADV 2

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Mitas Enduro Trail+

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA G853 / G852

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone EXEDRA MAX

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

IRC GP-21F / GP-22R

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Karoo Street

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Lasertec

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler ME 888 Marathon Ultra

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli MT 21 Rallycross

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli MT 60 RS

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Night Dragon

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental RB 2 / K 112

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 5

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 6

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road 6 GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road Classic

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Road W GT

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 01 SE

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec 02

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Roadtec Z8 Interact

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher 11

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher 31

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Michelin Scorcher Adventure

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Scorpion Rally

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Pirelli Scorpion Trail III

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Avon Spirit ST

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental TKC 70 Rocks

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Continental TKC 80

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Tourance

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Metzeler Tourance Next 2

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

No matching front and rear pair

Bridgestone Trail Wing TW101 / TW42

No complete front and rear size pair in this tyre range matches the selected bike and year.

Still needs checking: a named tyre match.

Does not fit this bike

Dunlop K750

The size names match, but one or more complete fit checks fail for this motorcycle.

Still needs checking: construction, load rating, any manufacturer restrictions, front and rear pairing, approved rim width, speed rating, a named tyre match.

What breaks first and where.

01

Charging-system rotor or diode-board failure

SeriousOccasional

The Bosch alternator system can lose charging through rotor open-circuit, diode-board, connection or earthing faults. Confirm with voltage and resistance tests before replacing parts.

Symptoms

  • Charge warning lamp remains lit or glows with engine speed
  • Battery voltage does not rise above resting voltage when the engine is running
  • Intermittent charging after heat or vibration

Field repairableYes — Clean and secure accessible connections and test the rotor and charging voltage. A repeated no-charge condition requires battery-conserving recovery rather than continued riding.

02

Transmission output-shaft circlip omission

SeriousOccasional

Some 1990–1994 production within this card's 1990–1996 range may omit the output-shaft bearing circlip; later production restored it. Confirm gearbox build history during overhaul.

Symptoms

  • Increasing transmission whine or roughness
  • Metal debris in drained gearbox oil
  • Abnormal output-shaft end movement found during overhaul

Field repairableNo — Stop if shifting deteriorates, the gearbox becomes noisy or oil contains significant metal. Internal correction requires gearbox removal and specialist work.

03

Paralever driveshaft wear or bonded-joint failure

SeriousCommon

Paralever driveshaft universal-joint and bonded components can develop wear or fail, with the higher-output R100 placing greater stress on the assembly.

Symptoms

  • New vibration through the pegs or seat under load
  • Clunking or cyclic roughness from the swingarm
  • Driveline play beyond normal backlash

Field repairableNo — Do not continue riding with vibration, clunking, binding or visible joint damage. Recover the motorcycle for swingarm and driveshaft inspection.

Where to find things

Common locations for jacks, filters, fluids and fuse boxes. Follow the reference link when a picture helps more than words.

Jack + tools

Factory tool roll is carried beneath the seat/side-cover area. Confirm every listed wrench, tubular tool, lever, gauge and driver is present before departure.

Reference

Engine oil dipstick

Engine-oil dipstick and filler are on the right side of the crankcase. Check with the motorcycle level on its centre stand after allowing oil to settle.

Reference

Brake fluid reservoir

Front-brake fluid reservoir is on the right handlebar master cylinder. Keep DOT 4 away from paint and do not ride if the level loss is unexplained.

Reference

Air filter housing

Air-filter housing sits beneath the fuel-tank/upper-engine cover area and feeds both carburettors. Check element sealing before carburettor adjustment.

Reference

Battery

Battery is beneath the seat. Disconnect the negative lead before removing the front engine cover or disturbing charging-system wiring; reconnect it last.

Reference

Gearbox and final-drive fill points

Gearbox fill is on the transmission case and final-drive fill is on the rear bevel housing; they are separate 0.80 L and 0.26 L compartments.

Reference

Alternator and diode board

Alternator rotor and diode board are behind the front engine cover. Disconnect the battery negative lead before removing that cover to prevent a direct short.

Reference